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Views: 0 Author: Site Editor Publish Time: 2025-11-17 Origin: Site
oscillating knife cutting machines, as intelligent flexible material cutting equipment, are widely used in packaging, clothing, automotive interiors, advertising, composite materials, outdoor products, furniture, and sofa industries. Many customers have numerous questions about equipment functions, configuration options, performance parameters, and after-sales maintenance when purchasing equipment for the first time. The following is a summary of the most frequently encountered questions during the purchase process to help users quickly understand the key knowledge of vibratory knife cutting machines and make more informed purchasing decisions.
1. What is the working principle?
The core of the oscillating knife cutting machine is a high-frequency up-and-down vibrating blade, which, in conjunction with a CNC platform, achieves precise cutting. The blade relies on a high-speed rotating motor to convert this vibration into high-frequency up-and-down movement, easily cutting soft and medium-hard materials with clean edges without the need for high temperatures, preventing scorching or unpleasant odors.
2. What materials can cut?
The following is a list of common materials that can be cut by a vibrating knife cutting machine, categorized by industry for clarity, intuitiveness, and easy reference:
2.1 Packaging Industry
Corrugated cardboard, honeycomb cardboard, foam board, etc.
2.2 Advertising Industry
KT board, PVC board, PVC foam board, acrylic, knife-coated cloth, display cloth, PP paper, adhesive backing, car stickers, reflective film, etc.
2.3 Automotive Interior
Genuine leather, synthetic leather, car carpets, floor mats, vehicle sound insulation cotton, sound-absorbing cotton, sealing gaskets, airbag fabric, carbon fiber, etc.
2.4 Home Furnishings
Sponge, leather (genuine leather, artificial leather), sofa cover fabric, mattress, decorative fabric, curtain fabric, felt, sound insulation felt, etc.
2.5 Apparel and Footwear Materials
Fabric, leather, synthetic leather, insoles, shoe sole accessories, sponge, non-woven fabric, etc.
2.6 Composite Materials
Carbon fiber cloth, fiberglass cloth, Kevlar cloth, prepreg, etc.
2.7 Sealing Gaskets
Rubber, silicone, asbestos, graphite, asbestos-free, cork, cardboard, etc.
2.8 Bags & Luggage
Leather, PU, PVC, sponge, composite fabric, nylon fabric, etc.
2.9 Toys
EVA foam, KT board, cardboard, felt, etc.
1. How to choose the machine size?
Common sizes include 600×400mm, 1300×1100mm, 1600×2500mm, 2000×3000mm, 3000×5000mm, and even larger.
Selection Reference:
Based on raw material dimensions
Based on the largest cut piece of the product
Based on existing workshop space
2. How to Choose the Cutting Head Configuration?
Common cutting heads include:
* Vibrating knife: Suitable for most materials
* Pneumatic knife: For cutting thicker materials like sponge
* rotate knife: Suitable for continuous cutting of fabrics, fiberglass cloth, etc.
* V cutting tool: Suitable for grooving cutting of cardboard, sound-absorbing panels
* Creasing wheel: Commonly used in the carton packaging industry
* mark pen: For drawing lines, writing, and marking
* CCD camera: For positioning cutting in the printing industry
* knife cutting tool: For cutting labels and stickers.
For multiple processing techniques, dual-head, multi-head, or automatic knife changer platforms are available.
3. Configuration and brands of main components?
We use high-quality parts to ensure machine quality and precision, such as Panasonic servo motors and drives (Japan), guide rails and racks (Taiwan), and Schneider Electric components (France).
4. How are materials fixed on the worktable?
Our vibrating knife cutting machine uses a vacuum adsorption table to fix materials. It consists of an aluminum air box adsorption platform and a vacuum pump connected by pipelines.
5. Is an automatic feeding system required? If your company mass-produces roll materials such as fabrics and leather, it is recommended to configure an automatic feeding table and an automatic deviation correction system, which can significantly improve efficiency and reduce manual labor.
1. What is the maximum cutting speed?
The equipment's cutting speed is ≤1800mm/s, but the actual speed depends on various factors such as material type, material hardness, material thickness, blade type, and the complexity of the pattern.
2. What is the cutting accuracy?
Common accuracy is ±0.1–0.5mm. This will also vary depending on the material.
3. How efficient is the equipment?
Vibrating blades are high-speed cutting devices, typically 3–10 times more efficient than manual cutting. Automatic layout software can further improve material utilization and cutting speed.
1. What software is used for the vibrating blade cutting machine?
Compatible with multiple design software such as AutoCAD, CorelDraw, Illustrator, Inkscape, and Solidworks.
Supports multiple formats including DXF, PLT, DWG, AI, and SVG.
2. Is it difficult to operate? Does it require professional technicians?
Our vibrating knife cutting machine is very easy to operate; beginners can usually learn it in half a day to a day.
We provide remote training, on-site installation and debugging, complete instructional videos, operation manuals, and other after-sales services to help customers learn to use the machine.
1. What are the consumables for the vibrating knife cutting machine?
Blades
Worktable felt.
The overall consumable cost is very low. Blades can generally be used for several days to several weeks, while the worktable felt pad can be used for more than two years. The specific lifespan depends on the material and workload.
2. Is the machine power-consuming?
Generally around 7kW, varying depending on the machine model. Overall, energy consumption is low.
1. What is the typical lifespan of a vibrating knife cutting machine?
Under normal maintenance, the machine's lifespan exceeds 10 years.
2. What does routine maintenance entail?
Clean the worktable and guide rails.
Check the wear of the cutter head and blades.
Clean the suction system.
Regularly add lubricating oil.
Check if the platform's suction is functioning properly.
Maintenance is simple and usually takes only 10 minutes.
3. What if the machine malfunctions?
We provide remote technical support via telephone/video, on-site repair, and lifetime technical service.
The most common payment method is wire transfer. We also support credit cards, PayPal, Alibaba Credit Insurance, and other payment methods.
The payment process involves a 30% deposit before we begin production. After production is complete, the balance is paid, and then the machine is shipped.
1. How long is the shipping time?
Regular machines take approximately 15 working days. Customized machines take approximately one month.
2. Is the equipment transported safely?
We use wooden crates to protect the machines, ensuring safe and reliable transportation.
1. How long does equipment installation take? We send customers a complete, pre-installed and debugged machine, not parts. Therefore, installation is relatively simple. Installation typically takes 2-4 hours, and debugging and training usually take less than one day.
2. What are the requirements for the installation environment?
220V or 380V power supply (we can provide transformers for different voltages)
A level ground
Sufficient space for the adsorption fan's heat dissipation
No special environment such as high temperature or dust-free conditions required.
1. Do you support customized equipment?
Yes, common customization options include worktable size, blade configuration, color, logo, etc.
When purchasing a vibrating knife cutting machine, you should not only focus on price but also pay close attention to cutting performance, blade configuration, machine stability, software usability, material adaptability, and after-sales service. Different models have different strengths; it is recommended that buyers have the manufacturer conduct actual material test cuts before placing an order and comprehensively evaluate based on their own production needs.
